Our Process
New Age Industrial controls the entire manufacturing process from start to finish. Every product is designed, extruded, cut, fabricated, welded, showered, packaged, and shipped from our single facility in Norton, Kansas. This seamless, single-source operation allows us to guarantee unmatched quality control, fast turnaround times, and flexible customization for every order.
From Concept to Completion
Product Engineering & Design
We take pride in our entire aluminum manufacturing process—from concept to completion. First, our in-house engineers and designers utilize advanced software design tools, including SolidWorks CAD, to bring products to life—turning unique ideas into precision-engineered aluminum solutions optimized for strength, safety, and efficiency.
Aluminum Extrusion
Next, a gas-fired furnace pre-heats a 60-pound primary-grade aluminum billet to around 800°F. During the extrusion process, as the metal is forced through hardened steel dies to create specific profile shapes, exit temperatures can reach a critical 1100°F to ensure structural integrity. We utilize a massive variety of die types and sizes, including solid (open) and hollow (closed), providing nearly unlimited design capabilities.
Aluminum Straightening & Hardening
Once extruded, the aluminum profiles (extrusions) are pulled and straightened to eliminate any twisting and ensure perfect alignment. From there, the aluminum enters a specialized aging oven for artificial hardening. This precision thermal processing allows the metal to achieve its maximum structural temper for heavy-duty industrial use.
Precision Sawing & Fabrication
The hardened aluminum profiles are then routed to fabrication. While manual cutting is used for custom components, high-volume, repetitive cuts are directed to precision, computer-controlled auto-cut saws designed by our own engineering team. Advanced CNC equipment handles complex machining, drilling, and punching with incredibly tight tolerances.
Aluminum Sheet & Coil Processing
Aluminum coil is a primary raw material used for solid doors, worktops, covers, surfaces, panels, and other heavy-duty sheet components. Using state-of-the-art machinery, we unroll the master coils, mechanically flatten and straighten the sheet, and cut it to exact production lengths. From there, our high-speed turret punches deliver precise hole patterns and complex forming capabilities.
Advanced Manual & Robotic Aluminum Welding (MIG & TIG)
New Age Industrial features over 50 individual welding stations utilizing both MIG and TIG argon gas welding processes. Our combination of highly skilled manual operators and state-of-the-art automated robotics produces exceptionally strong, clean, and consistent welds built to withstand rigorous daily commercial use.
Automated Washing, Final Assembly & Shipping
Because our operations are built to order, we efficiently turn raw materials into precision equipment without logistical delays. Before leaving our facility, products pass through an automated multi-stage wash system featuring a reverse osmosis (RO) pure water rinse, ensuring a bright, clean, residue-free finish. Finally, products are assembled, carefully and securely boxed or palletized, and prepped for freight. For us, on-time delivery isn't a goal—it's a core principle reflected in our proven track record.
See What We Can Build for You
With our flexible, single-source manufacturing process, we can completely customize our aluminum storage and handling equipment to meet your exact specifications.